Capabilities · 02

Production at scale.

From a prototype that flies to a line that delivers. We stand up and scale the manufacturing complex around your platform, taking it from first articles to repeatable serial output while flight-grade quality holds the whole way.

Talk to manufacturing See the platforms

0: Pilot & serial lines
0%: Part traceability
0: Production stages
AS9100: Quality standard

Production capabilities

A production line built around your platform

A generic line makes generic parts. We engineer the line, the tooling, and the quality system to your platform, so the thousandth aircraft flies like the first prototype did.

04 capabilities · 01 line program

Line design & tooling

Custom assembly lines, jigs, and fixtures engineered to the airframe. Every build repeats, held to the tolerances flight demands.

Assembly line layout
Jigs & fixtures
Process engineering

Pilot to serial

A staged ramp from first articles to serial volume, proving out each step before the rate climbs.

First-article builds
Controlled rate ramp
Serial production

Supply chain & sourcing

Qualified suppliers, dual-sourcing, and inventory discipline that keep the line fed and lead times honest.

Supplier qualification
Dual sourcing
Inventory & logistics

Quality & certification

In-line inspection, full traceability, and certification-ready documentation from the first unit to the thousandth.

In-line inspection
Full traceability
Certification & docs

How we scale

From validated design to serial output

A controlled ramp turns a flight-proven design into volume. Yield and quality decide when each stage opens.

Industrialization

We turn the validated design into a manufacturable one, locking tolerances, materials, and assembly sequence.

Tooling & line build

We build and prove the jigs, fixtures, and stations, then lay the line out for flow and traceability.

Pilot series

We build and measure the first articles, tuning yield, fit, and process before any rate increase.

Rate ramp

Volume climbs in controlled steps, each validated against quality and throughput targets.

Serial production

Full-rate, repeatable output: qualified, traceable, ready to deliver.

FIG 02 · ASSEMBLY LINE

Manufacturing philosophy

Higher rate, the same flight-grade build

Scaling a drone means holding flight-grade quality while the rate climbs. We engineer the line with the same care as the platform: each station measured, each part traceable, each aircraft built like the one before it.

Design for manufacture
Process locked, then scaled
Traceability at every station
Quality built in, not inspected in

By the numbers

Capability that shows up on the floor

These come from standing up and running iJet production. They are what the capabilities above deliver, measured on the line.

0%: Part traceability
0: Production stages
0x: Rate scalability
AS9100: Quality standard